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Aimtron Technologies


Tomorrow's Designs by
Today's Advanced Technology

Product Engineering Services

PRODUCT ENGINEERING SERVICES

We know that tomorrow’s technological marvels begin with today’s visionary designs. Combining expert knowledge, advanced tools, and integrated processes, Aimtron ensures your product stands out. Serving diverse sectors like medical, military, automotive, commercial, gaming, and alternative energy, Aimtron delivers product design solutions that are nothing short of extraordinary.

From Concept to Market – Our Design Success Stories

Indoor Allergen Monitoring Device

Indoor Allergen Monitoring Device (Medical)

Challenge: Develop a smart system to measure allergens and environmental factors.
Solution:
• Selected sensors for allergens, humidity, VOCs, dust.
• Designed custom electronics (H/W + F/W).
• Collected data in electrode cartridges and sent for lab analysis.
• Developed an industrial-grade mechanical enclosure for performance.
DENTAL SURGICAL LIGHT

Dental Surgical Light (Medical)

Challenge: Deliver advanced lighting for precision dental procedures.
Solution:
• Designed rigid & flexible PCBs for light control.
• Developed touch-sense controller and constant-current LED driver.
• Built a high-efficiency test fixture (10 boards at once, 6x testing efficiency).
• Recognized as Customer’s Most Improved Supplier for this design.
UPS & Inverter

UPS & Inverter (1kVA–20kVA) (Power Electronics)

Challenge: Develop a scalable and efficient UPS & inverter range (1kVA–20kVA) for mission-critical applications, ensuring global compliance and reliability.
Solution:
• Designed UPS & inverter systems for mission-critical applications.
• Delivered high-efficiency power conversion & robust overload handling.
• Integrated advanced battery management.
• Modular architecture ensuring scalability & global compliance.
Industrial Monitoring System

Industrial Monitoring System

Challenge: Develop a rugged industrial monitoring device capable of long-term use in harsh environments.
Solution:
• Designed an IP-66 rated enclosure with temperature sensor.
• Integrated LCD interface for multiple status indications.
• Delivered an embedded design with reliable performance.
• Incorporated monitoring sensors such as vibration, temperature and proximity.

Audio & MIDI Controller for Musical Instruments

Challenge: Design a portable controller compatible with versatile MIDI-mappable music software.
Solution:
• Developed a MIDI foot controller supporting Notes, Program Changes, and Control Changes via USB and BLE.
• Enabled seamless integration with Prime, Ableton Live, and other music software.
• Built with 9 durable switches, a 7-segment LED display, and a compact plastic enclosure.
• Supported BLE 5.1 and USB 2.0 for reliable MIDI communication.
• Added dual audio connectors for M-Audio/expression pedals and expandable switches for extended control.
GIGABAND1

Gigaband

Gigaband enables efficient broadcasting across small IPs and networks.
Challenge: Develop a scalable broadcasting system where a Giga Hub links multiple Giga Spot nodes to provide internet connectivity for homes.
Solution:
• Designed custom hardware for the hub-and-node architecture.
• Provided multiple connectivity options, including Wi-Fi, for reliable data transfer.
• Ensured optimized communication between hub, nodes, and end users.

Electronics Board Design

Gaming System Boards – American Pinball

Gaming System Boards – American Pinball

Challenge: Reduce cost and improve performance without disrupting existing game software.
Solution:
• Replaced FPGA with MCU while maintaining functionality.
• Updated application firmware.
• Preserved original board outline, connectors, and mounting holes.
SLOT MACHINE INTERFACE BOARD

Slot Machine Interface Board (SMIB)

Challenge: Enable slot machines to connect seamlessly with casino management systems.
Solution:
• Designed SAS-compliant interface board with Wi-Fi & Ethernet.
• Supported USB, RS232, and GPIO.
• Integrated bootloader and firmware update via multiple interfaces..
• Delivered FCC & CE-compliant design.
OPTICAL EQUIPMENT BOARD DESIGN

Optical Equipment Board Design

Challenge: Develop a compact, energy-efficient monitoring board with portable operation.
Solution
• Designed vibration & tilt monitoring board with LED indication.
• Added manual brightness adjustment and low-power sleep mode.
• Powered by a coin-cell battery for extended use.

Mechanical & Manufacturing Capabilities

3D MODELING

3D Modelling in SolidWorks

DESIGN FOR EXCELLENCE

DESIGN FOR EXCELLENCE (DFM/DFX)

FIXTURE DESIGN

Fixture Design

Design for Manufacturing (DFM) and Design for Test (DFT)

Aimtron optimizes product designs by focusing on part consolidation, material selection, and tolerance analysis, reducing costs and accelerating time-to-market. Our approach includes developing test strategies, fixtures, and automated equipment to rigorously validate performance, reliability, and durability. This integrated process minimizes risks and ensures the highest quality output.

Concept to Field - Across Product Development Life Cycle

Aimtron’s multidisciplinary team leverages Engineering knowledge for
– Hardware Design – Both Low-power and High-power Electronics devices
– Firmware Design – Controls logic design for various Embedded applications
– Displays and HMI Design
– Mechanical Design – Enclosure designs with IP ratings
– Rapid Prototyping
– DFX – For Manufacturability, Testing, Assembly, Reliability and cost optimization
– Custom Test Fixtures

Firmware and Application Code Development

Our software engineers specialize in embedded systems, RTOS, and ASIC design for firmware and application code. Using languages like C, C++, and Python, along with industry-standard frameworks, we develop reliable and efficient software that enhances your product’s functionality, user experience, and performance.

Technology Services: Data capture to Data representation

Aimtron’s multidisciplinary team leverages advance Technology  knowledge for
– Building Smart devices – Enhancing products by adding various connectivity options. Understanding various communication protocols and latest technologies
– Edge Computing – Effective and optimum data gathering
– Gateway design and development
– Cloud computing – Optimized data storage for effective retrievals
– Web and Mobile Apps development for Dashboards and Visualization, Alerts and Notifications
– Application software development for Remote Monitoring and Controlling of devices, Predictive maintenance of Assets
– Building Industry 4.0 Applications

Legacy Support and Continuous Improvement

Aimtron ensures comprehensive support throughout your product’s lifecycle, offering hardware and software upgrades, component obsolescence management, and compliance with evolving regulations. We focus on continuous improvement, working with you to implement design enhancements like reduced power consumption, increased processing capabilities, and improved user interfaces for future iterations.

OUR PRODUCT DESIGN SERVICES HIGHLIGHTS

  • Concept to Finished Design
  • Industry specific Embedded Applications
  • Legacy support and continuous improvement
  • IoT/IIoT enablement
  • DFT, DFM & DFA
  • Critical Reviews and Cost Reduction
  • Rigorous Production Processes
  • Project Management Waterfall, Iterate & Agile
  • Document and Process Control via AIMENT
  • Blended working of Onshore and Offshore