Cable & Wire Harnesses Assemblies

World-Class Wiring Solutions

From medical-grade cables and wire harnesses that require precision and reliability, to solutions for military applications that demand ruggedized and durable cabling in harsh environments, Aimtron’s cable and harness expertise runs deep. Our team of expert engineers and technicians possess the in-depth knowledge and experience to design and manufacture high-performance cables and harnesses that meet the unique requirements of a range of industries, including automotive, consumer, commercial, gaming, and alternative energy. Whatever your needs may be, Aimtron is committed to providing tailored solutions that deliver the highest levels of performance, reliability, and durability.

Expertise in Custom Cable Design:

Advanced Materials and Insulation Technologies:

Utilizing materials such as PTFE, FEP, ETFE, and bespoke compounds with exceptional dielectric properties, our cable insulation is designed for optimal performance across diverse temperatures (-65°C to 260°C), chemical exposures, and mechanical stresses. Our cables assure superior signal integrity, minimal signal loss, and enduring durability.
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High-Frequency Signal Transmission and Impedance Control

Our custom cables facilitate high-frequency signal transmission up to 110 GHz, ensuring minimal loss and high performance. With strict impedance control within tight tolerances (±1 Ω), we employ techniques like controlled impedance traces and differential pairs to maintain exceptional signal integrity.

Shielding Solutions for Electromagnetic Compatibility (EMC)

Incorporating various shielding methods, such as braided, spiral, and foil, our cables offer up to 95% coverage to guard against EMI and RFI. These sophisticated solutions ensure top-notch signal quality and transmission speed in challenging environments.

Custom Wire Harness Design and Integration:

Wiring Harnesses for Multi-function Systems:

We specialize in creating intricate wiring harnesses for systems requiring coordinated power, control, and communication signals. Our harnesses, adhering to standards like ISO 13485, MIL-STD-810, and IATF 16949, are perfect for high-reliability applications.

Ruggedized Harnesses for Harsh Environments

Designed for extreme conditions, our harnesses withstand extreme temperatures, humidity, vibration, and shock. We use materials and techniques like overmolding and abrasion-resistant sleeving to ensure long-lasting performance.

Integrated Connectors and Enclosures:

Our range of connectors includes MIL-SPEC, automotive, aerospace, and industrial-grade options, with IP ratings up to IP68. We also design and manufacture custom enclosures to protect and organize wiring harnesses, enhancing performance and maintenance.

Quality Management and Testing:

  • Rigorous Quality Control Procedures:
    Aimtron follows stringent quality control procedures, holding ISO 9001:2015 certification. Our production facilities are equipped with advanced manufacturing and inspection systems.
  • Comprehensive Testing and Validation
    Our cables and harnesses undergo exhaustive testing, including continuity, insulation resistance, dielectric withstand, and mechanical stress tests. Our engineering team conducts thorough validation processes like signal integrity analysis and environmental stress screening, ensuring our products meet each application’s unique requirements.

With world-class technical specs integrated into our design and manufacturing processes, we ensure that our advanced custom cables and harnesses enhance the performance and reliability of your electronic systems. Contact us today to discuss how our unrivaled custom cables and harness capabilities can meet your specific application needs.