Turnkey PCB Assembly

Aimtron's Printed Circuit Board Solutions

Turnkey PCB Assembly

Aimtron offers comprehensive turnkey PCB assembly services, guiding you from concept through to production and ensuring top-quality, reliable PCBs for a wide range of applications.

Printed Circuit Boards Offered by Aimtron:

Single-Sided PCBs

Perfect for simple electronic applications, our single-sided PCBs provide a cost-effective, reliable foundation for low-density designs, ensuring quality and durability.

Double-Sided PCBs

Aimtron’s double-sided boards support through-hole and surface mount technologies, they handle higher component density for advanced electronics.

Multilayer PCBs

Designed for advanced electronics, multilayer PCBs are ideal for high-speed and high-frequency applications, ensuring signal integrity and minimizing EMI.

Rigid PCBs

Provides a stable, durable platform for various applications and available in single, double, and multilayer configurations.

Flex PCBs

Engineered for flexibility and durability, these PCBs bend and adapt to fit tight or unique spaces, delivering reliable performance in dynamic environments.

Rigid-Flex PCBs

Combining the stability of rigid boards with the flexibility of flex circuits to provide reliable solutions for complex applications in challenging environments.

Aimtron's Comprehensive

Surface Mount Technology Solutions

Aimtron specializes in delivering Surface Mount Technology (SMT) solutions for an array of diverse sectors—medical, military, automotive, consumer, commercial, gaming, and alternative energy—all tailored to satisfy the most exacting demands. Our formidable expertise, state-of-the-art facilities, and a highly skilled team of engineers and technicians converge to create an impeccable blend of precision, quality, and innovation, propelling your projects to new heights of excellence.

 

Aimtron's cutting-edge SMT assembly processes provide numerous advantages, featuring:

Ultra-miniaturized components

We work with the smallest and lightest components, including 01005 and 0201 packages, enabling high-density and compact designs.

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Exceptional component density

Our expertise allows for increased I/O (Input/Output) count and improved routing efficiency, optimizing PCB real estate usage.

Unparalleled performance and reliability

Our use of advanced soldering techniques, like reflow soldering with RoHS-compliant solder, ensures robust and dependable electrical connections.

Cost-effective assembly

We employ high-speed, dual gantry pick-and-place machines and automated 3D Solder Paste Inspection (SPI) systems to minimize manual intervention, reducing assembly costs.

Advanced Through-Hole PCB Assembly at Aimtron

Through-hole technology (THT) maintains a significant hold in the ODM sector, primarily due to its unparalleled structural strength. This strength is critical in high-stress or high-power environments where solid lead-to-board connections of THT components prove pivotal. Industries such as aerospace, military, and automotive electronics place a premium on THT because of its inherent reliability. At Aimtron, we continue to recognize and harness the strength of THT in our manufacturing processes, shaping the landscape of robust, reliable electronics manufacturing.

Our comprehensive Thru-Hole PCB Assembly services leverage cutting-edge technologies and state-of-the-art equipment to ensure precision, repeatability, and conformance to stringent IPC standards.

We offer a range of soldering techniques, each with unique benefits tailored to the specific requirements of the assembly:

Wave Soldering

Utilizing a controlled conveyor system, our nitrogen-inerted wave soldering process ensures optimal solder wetting and reduced surface tension, delivering rapid, high-quality solder joints for high-volume production runs.

Selective Soldering

Employing a high-precision robotic arm equipped with advanced vision systems, our selective soldering process accurately applies no-clean, lead-free solder paste to specific through-hole leads, minimizing the risk of solder bridging, cold solder joints, and other defects.

CNC Soldering

Leveraging computer-aided design (CAD) data and CNC-controlled soldering equipment, this method ensures accurate and repeatable soldering for assemblies with intricate designs, tight tolerances, and complex component layouts, delivering consistent, high-quality solder joints.

Hand Soldering

Performed by IPC-certified technicians, hand soldering involves the use of ESD-safe soldering stations, premium soldering alloys, and flux materials to apply solder to the through-hole leads manually, ensuring the highest level of precision and control for small-batch productions or prototypes.

Full Suite of Services:

  • Precision Component Placement with advanced pick-and-place machines
  • Automated Optical Inspection (AOI) using high-resolution imaging systems
  • In-Circuit Testing (ICT) with custom test fixtures and boundary scan technology
  • High-Mix, Low-Volume Production utilizing lean manufacturing principles
  • Customized Process Engineering with DFMA (Design for Manufacturability and Assembly) optimization

Experience Unparalleled Strength, Durability, and Reliability with Aimtron's Expertise in Through-Hole PCB Assembly

Experience the Aimtron distinction today – engage our team of seasoned experts to explore how our comprehensive Through-Hole PCB Assembly capabilities, multifaceted soldering techniques, and cutting-edge processes can elevate the performance and steadfastness of your products.

Aimtron's approach to PCB design and fabrication is based on:

High-precision board layout

Our team of skilled engineers employs Computer-Aided Design (CAD) and Design for Manufacturability (DFM) techniques to optimize PCB layouts for enhanced performance and manufacturability.

Cutting-edge fabrication

We utilize sophisticated processes like chemical etching, laser cutting, and multi-layer lamination to create high-quality PCBs with exceptional reliability.

Unmatched component placement accuracy

Our high-speed, dual gantry pick-and-place machines, coupled with our skilled technicians, ensure precise and consistent placement of even the smallest and most delicate components, including 01005 and 0201 packages.

Expert handling of micro-components

Our team is adept at working with ultra-miniaturized, delicate components such as µBGA and QFN packages, minimizing the risk of damage during the assembly process.

Superior soldering processes

We leverage advanced soldering methods, such as reflow soldering with RoHS-compliant solder, for strong, permanent electrical connections between components and the PCB.

Comprehensive defect detection and resolution

Our rigorous inspection and testing processes, featuring Advanced Automatic Optical Inspection (AOI), 3D Solder Paste Inspection (SPI), in-house X-Ray capabilities, and functional testing, enable swift identification and correction of any defects in the assembled PCBs.

Let us help transform your concepts into leading-edge products.
Together, we can push the limits of technology and set new industry standards.Together, we can push the limits of technology and set new industry standards.